KB Category Archives: Material Reduction - Shredders & Grinders

Power Factor Correction Control

With ever increasing demands for electrical power the power generating Power Factor Correction Controlcompanies are beginning to penalize customers with low Power Factors. Low PFs can be considered very inefficient use of electrical energy. A low PF can be corrected by the installation of PF Correction capacitors. Although this can be achieved at the main feeder most facilities, due to multiple varying loads, choose to install PF correction on individual pieces of equipment (like a large motor) or area of plant. When a load is switched off, unless the PF correction capacitors are removed, undesirable over-correction occurs. Sophisticated automatic control systems are available but are very expensive. A simple way to switch a PF correction capacitor bank is to use an NK Technologies’ Current Operated Switch. When the load goes down, for example at night when equipment is not used, the PF correction capacitor is switched out. Then when load returns it is switched back in.

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Equipment Ground Fault Monitoring

As we become more aware of occupational health and safety so the need for Equipment Ground Fault Monitoringprotection against ground faults is growing. Industrial electrical equipment is fed via a distribution system which in turn is connected to a main feed. Ground fault protection may be installed, for instance at a main breaker, protecting the branch circuit but not necessarily a valuable or critical piece of equipment. Industrial Ground Fault Sensors from NK Technologies are designed to be installed in individual pieces of equipment or their electrical feed. The sensors provide an on/off output that may be used to operate a circuit interruption device like a shunt trip breaker or feed into an alarm system. With over 100 models to choose from, there’s sure to be one to fit your application.

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Moisture Ingress on a Submersible Pump Motor

An NK Technologies’ Ground Fault Sensor installed on a submersible pump motor provides Submersible-Pump-Motoran easy to install replacement or addition to moisture sensors housed in the motor casing. Unlike moisture sensors that have to be wired back to the motor control center, the GF sensor is installed in the motor control center. By detecting the ground fault current resulting from moisture ingress or other potentially dangerous condition remedial action can be taken prior to catastrophic failure. Either the pump can be replaced at the next convenient time or switched off and a back-up pump started.

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Pump Jam & Suction Loss Protection

Pumps can become jammed due to foreign matter and cause damage to both the Pump Jam & Suction Loss Protectionpump and the motor before thermal overloads are tripped. Additionally a blockage in the suction line of the pump can cause the pump to run dry, overheat and break a seal.

By simply installing an NK Technologies’ self-powered Current Operated Switch in one leg of the motor overload (pump jam), underload (suction loss) or underload & overload can be detected quickly before damage occurs.

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Saw Load Monitoring

Saw Load MonitoringOften a band saw is used to cut logs into rough planks, before the planks are processed into finished lumber. Due to inconsistencies in the log (knots, burls and checks), the speed that the log is pulled through the saw must be varied. The operator will often reduce the speed of the cut when smoking occurs, or the blade breaks. By installing an NK Technologies’ Current Transducer the operator’s job is made easier. By watching the log and a display representing the current draw of the band saw, the operator can achieve a higher rate of output with less down-time.

A similar arrangement can be used with circular saws. The blades become brittle after excessive heating if they are worked too hard. Many automatic systems are in use whereby the current draw is used to reduce the motor load typically by reducing the feed-rate.

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