KB Category Archives: Furnaces & Kilns

Safety Interlocks

NK Technologies’ Current Operated Switches are available in models that will Safety Interlocksswitch at measured currents from just a few milliamps (mA) to over 100 amps. Detecting current flow is the definitive measurement to determine if equipment is on or off, a motor is running or not, a heater is on or off etc. NK’s Current Switch products are installed for interlocking for operational and safety purposes.

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Equipment Ground Fault Monitoring

As we become more aware of occupational health and safety so the need for Equipment Ground Fault Monitoringprotection against ground faults is growing. Industrial electrical equipment is fed via a distribution system which in turn is connected to a main feed. Ground fault protection may be installed, for instance at a main breaker, protecting the branch circuit but not necessarily a valuable or critical piece of equipment. Industrial Ground Fault Sensors from NK Technologies are designed to be installed in individual pieces of equipment or their electrical feed. The sensors provide an on/off output that may be used to operate a circuit interruption device like a shunt trip breaker or feed into an alarm system. With over 100 models to choose from, there’s sure to be one to fit your application.

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UV & IR Lamp Status Monitoring

Ultraviolet (UV) lamps are used commonly to disinfect water by killing bacteria.UV & IR Lamp Status Monitoring High Intensity Infra Red (IR) lamps are used in a variety of industrial processes to provide heat both for drying and curing processes. Correct operation is very important and can be determined by measuring current draw. Using an NK Technologies’ Current Operated Switch provides simple and quick verification. The on/off contacts of the switch may be used to simply indicate status to an operator using a lamp or wired to the input of a PLC preprogrammed with the necessary corrective action. Alternatively, NK’s Current Transducers may be used to provide an accurate measurement of the current draw by a UV, IR or other light source.

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Insulation Breakdown

Industrial electrical heaters are prone to ground leakage due to the breakdown orInsulation Breakdown contamination of insulators. The use of NK Technologies’ Ground Fault Sensors enables early detection of leakage Currents as small as 5mA. The on/off output of the sensor can be used to trigger a circuit interruption device (for example a shunt-trip breaker) or a monitoring device like a PLC to determine the required action. Latching and auto-reset models are available in both normally energized and normally de-energized configurations suitable for most applications.

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Heater Failure Detection

The detection of a single phase heater failure by measuring the temperature is like Heater Failure Detectionmeasuring the effect rather than the cause. By installing an NK Technologies’ Current Operated Switch heater failure can be detected before cooling has had time to occur. The signal from the current sensor can be used to switch on a back-up heater, stop the equipment, alarm the equipment operator or trigger the appropriate action.

For 3-phase heaters installing an NK Technologies’ Current Transducer on each leg of a delta connected heating array is the best way to detect loss of one element. Unlike a typical induction motor, there will not be a substantial change in the current draw of the two adjacent phases when a heating element open circuits. The load has disappeared, and the work of heating will not be shared by the other elements. There will be a reduction in thermal output, which can take quite some time to detect with temperature sensors like thermocouples. A current transducer will identify the problem in milliseconds! Poor product quality can be prevented and large quantities of raw material can be saved by quick action.

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Heater Life Prediction

As an electric heating element ages, its resistance also changes. Many high Heater Life Predictiontechnology and extreme temperature applications employ exotic and expensive elements. Where the value of the products or materials being heated is high, the failure of a heater or heating element has a financial impact resulting from either reduced quality or scrapped materials. By measuring the current drawn by the element using an NK Technologies’ Current Transducer the resistance of the element can be determined and compared against a known ageing characteristic. When the element reaches a predetermined state it can be replaced prior to failure i.e. predictive maintenance. NK Technologies’ Current Transducers are used in conjunction with intelligent PLC systems when high power SCRs (also known as thyristors) or triacs are installed.

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DC Motor Installations

Many applications requiring high torque at low speeds, like bridge cranes and log DC Motor Installationscarriages, use DC shunt wound motors. Since it is relatively easy to control the speed of a DC motor by adjusting the voltage to the field windings, precise regulation is afforded to applications like printing press paper feeds or web control of multiple motors in the paper making process. Using an NK Technologies’ DC Current Transducer will provide an analog signal that can be used to keep the motor from over-current situations. Using an NK Technologies’ DC Current Operated Switch will insure that if the motor field supply is lost, the motor will not over-speed to the point of self-destruction.

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